Simple Solutions for Equipment Longevity: Tips for Effective Vibration Analysis

The Balanset-1A is a powerful and portable device designed for vibration analysis and dynamic balancing. This versatile tool caters to a wide variety of industries, making it particularly valuable for professionals dealing with rotors like crushers, fans, mulchers, augers, shafts, centrifuges, and turbines. With a price of €1,751.00, the Balanset-1A combines efficiency with advanced features to ensure optimal performance and reliability. One of the standout characteristics of the Balanset-1A is its dual-channel capability, allowing for dynamic balancing in two planes.

Comprehensive Rotor Analysis

This feature facilitates a more comprehensive analysis of rotor balance compared to single-plane systems, which is essential for achieving precision in various applications. The device incorporates an impressive array of functionalities aimed at optimizing both vibration analysis and balancing processes. Among its numerous features, the Balanset-1A includes a vibrometer mode, which is critical for accurately measuring rotational speed (RPM) and analyzing vibration frequencies. The phase measurement capability allows users to determine the phase angle of vibration signals, thereby enhancing the precision of analysis.

The device also offers fundamental frequency component analysis, fast Fourier transform (FFT) spectrum analysis, and the ability to monitor overall vibration levels. Balancing mode is another significant aspect of the Balanset-1A. This device allows users to conduct balancing in both single and two-plane formats, which effectively minimizes vibrations during operation. Furthermore, it incorporates a polar graph feature that visually represents imbalances, helping technicians pinpoint areas needing adjustment with accuracy.

Advanced Balancing Features

The system also supports the restoration of previous sessions and has a built-in tolerance calculator following ISO 1940, which determines acceptable balancing tolerances. For grinding wheel balancing, the Balanset-1A employs three counterweights, further demonstrating its extensive capabilities. The device generates charts that provide visual representations of overall vibration, fundamental frequency components, and harmonic frequencies. Spectrum charts allow for a graphical representation of the frequency spectrum, facilitating in-depth analysis for users.

The Balanset-1A boasts an ample archive feature to store and retrieve past balancing sessions, ensuring that users can revisit historical data with ease. It generates detailed reports on balancing outcomes, enhancing the accessibility of results for future reference and audits. Re-balancing functions are also supported, allowing the repetition of previous processes using saved data, which contributes positively to workflow efficiency. Accommodating users around the globe, the Balanset-1A supports both Imperial and Metric systems.

Versatile Data Analysis Tools

This global compatibility enhances its appeal to a broader audience of technicians and engineers who require reliable balancing solutions regardless of geographical location. The specifications of the Balanset-1A further underline its impressive capabilities. It is equipped with two vibration sensors (vibro accelerometers with cable lengths available in both 4m and 10m options), along with an optical sensor (laser tachometer) operating at distances from 50mm to 500mm. The device also includes a USB interface module with dedicated software for easy PC connection, enabling users to collect and analyze data efficiently.

The software’s capabilities include measuring vibration, determining phase angles, and calculating the correction mass value and angle. With two measurement channels for vibration and one for rotational speed, the Balanset-1A delivers robust performance that caters to diverse operational requirements. It measures RMS vibration velocity ranging from 0 to 80 mm/s and operates within a frequency range of 5 to 550 Hz. Measurement accuracy remains high, with specific error margins outlined for RMS vibration velocity and phase shift analysis.

Portable Efficiency Solution

This compact device ensures maximum convenience for users with its relatively lightweight design, weighing in at just 4 KG. Power requirements range from 140-220VAC at a frequency of 50Hz, optimizing the device for standard electrical outlets in most operational environments. Furthermore, essential accessories and parts can be acquired separately, including additional vibration sensors, magnetic stands, and reflective tape, enhancing the versatility and functionality of the Balanset-1A.

The device effectively caters to production needs, suitable for rotor balancing in serial production environments. In summary, the Balanset-1A represents a sophisticated choice for professionals in fields that require precision in rotor balancing and vibration analysis. It provides a comprehensive set of functionalities, advanced features for dynamic balancing, and robust reporting capabilities, all within a portable design. Whether it’s for high-volume industrial applications or specialized rotor balancing challenges, the Balanset-1A stands out as an essential tool for enhancing operational efficiency and ensuring equipment longevity.